YZ450 Project
 

GPTECH LLC, YZ450 PROJECT

Converting a dirtbike to a roadracer is easier and more affordable than you might think. GPtech has designed parts for the YZ450 with simplicity and durability being the main focus.

The frame, swingarm, subframe, engine, radiators and gas tank are all left in standard trim (no welding or special parts are required to make the transition to roadracer). It was important to GPtech to make converting a YZ450 basic and straightforward with no fabricating involved.

A few key parts are manufactured by GPtech, making the conversion simple and straightforward. The components needed consist of a shift arm, rearset relocation plates, a tank cover, a set of fairing brackets, and a longer steering stem (mates R6 front end to standard YZ450 headstock).

The remainder of parts are not uncommon to the average racer converting a streetbike to track use. Additional basic parts include TZ250 bodywork, rearsets, rear shock, exhaust, clip-ons, and an oil overflow can with a refilling oil bolt.

The converted 450 has a high corner speed comparable to a 125cc GP bike with similar power to a SV650. The bike is designed to encourage spirited riding while teaching good motorcycle handling skills. Weight is around 240lbs (depending on what parts are used or discarded).

Cost was another factor GPtech carefully considered. It was important to keep the overall cost of a build down while increasing the performance of the motorcycle. Starting with a salvaged R6 front end for $500, an average cost for a build is around $4200. With an abundance of roadrace and motard parts on the market there are plenty of upgrade items available. GPtech is continuing parts development with crash protection, service stands and performance parts.

GPtech testing and development info is available to all customers. Technical support is paramount in helping customers develop the bike to best suit each rider's needs. GPtech races what they sell - dependability, performance and versatility are keys to a successful design.

Yamaha YZ450 - Required parts for a conversion:

FRONT SUSPENSION - (R6 OR YZ)

R6 ('05 or newer) OPTION
Steering stem **
Stem spacer **
R6 forks
R6 upper triple
R6 lower triple
R6 front wheel - Option: Galespeed Forged Alum.
R6 front caliper - Option: AP Racing
R6 front disc - Option: AP Racing
Front brake master cylinder (16mm or larger) - Option 1: AP Racing
Option 2: Brembo
Option 3: Nissin

YZ450 (oem) OPTION
Front fork service - Option: Mach 1 Motorsports

REAR SUSPENSION
Ohlins rear shock
YZ450 rear wheel - Option: Galespeed Forged Alum.

CONTROLS
Shifter control arm **
Shift linkage rod assembly**
Rearset plates**
R1 rearsets - Option: Valtermoto Yam R1 04 model
Handlebar Clipon set (50mm)
R6 rear foot master cylinder

BODY KITS
Fairing brackets** - front, upper Y, L/R side, seat front/base/rear
Tank cover**
TZ250 bodywork- Option: Airtech ('06 or newer)
TZ250 windscreen

PERFORMANCE
Exhaust - Option: Graves
Oil catch overflow tank - Option: Graves
Oil fill plug - Option: Graves

** GPtech manufactured part

 

IMAGES (Click on image)
YZ450 PARTS COST ESTIMATES

 

SUSPENSION CONVERSION PARTS (required)
GPtech Steering stem kit - Longer stem allows the use of OEM R6 triple clamp - kit includes 1 stem, 1 lower tapered roller bearing (preassembled kit available - exchange program)

Parts Only - $265

Preassembled Kit - $310

Galespeed Wheels

Front and Rear Set - $1890

Rear Only - $1158

Ohlins Rear shock

Shock - $833.49

Spring - $75

OEM R6 Front End Forks and Triple Set
Used, From $580
OEM YZ450 Front End Mach 1 Modification
$580
OPTIONAL SUSPENSION PARTS
GPtech Triple Clamp Set - Billet top and lower clamp with longer stem (different offsets available)
$820
AP Racing Brakes - Radial Master Cylinder
From $525
AP Racing Brakes - Radial Front Caliper (CP7853)
$620
AP Racing Brakes - 320mm Rotor
$420
AP Racing Brakes - Rear Caliper (CP4226)
$427
AP Racing Brakes - Caliper Hanger (Rear)
$209
BODYWORK
GPtech Tank cover - utilizes standard 450 tank, covers tank and protects radiator from damage
$280
GPtech Brackets - Front Nose
$62
GPtech Brackets - Upper T
$98
GPtech Brackets - Left Side
$58
GPtech Brackets - Right Side
$58
GPtech Brackets - Front Tail
$30
GPtech Brackets - Rear Tail
$130
GPtech Brackets - Seat Base
$39
Airtech TZ250 Fairings - Upper
$197.77
Airtech TZ250 Fairings - Lower
$274.27
Airtech TZ250 Fairings - Tail
$227.85
Airtech TZ250 Fairings - Windscreen
TBA
EXHAUST
Graves (450 SS specific)
TBA
Leo Vince
TBA
CONTROLS
GPtech Shifter Linkage Kit - reverse shift pattern, reinforced shifter linkage arm
$98
GPtech Shifter Rods - different lengths available
$28
GPtech Footrest Plates - allows the use of R1 rearsets, multi position adjustment
$134 per set
GPtech Adjustable Clip-ons - adjustable bar angle, 2 piece design
$140
Valtermoto Rearsets - Tipo 1 R1 rearset (R6 or R1 foot master cylinder required)
From $230 per set
Active Gauge Cluster - tach, temp, digital gauge
TBA
OPTIONAL PARTS
Active Throttle - rotation, different tube diameters available
$172
Valtermoto Frame Sliders - left side (protects shifter)
TBA
Valtermoto Frame Sliders - right side (protects R master)
TBA
Swingarm Spools
TBA

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